Crusher Audit App turns crusher audits into a scored, repeatable programme. Auditors score each crusher against weighted criteria, attach photo evidence, and track corrective actions to verified closure across every site. Managers compare crusher audit scores across sites and track every corrective action to closure.
Crusher Audit App runs a scored crusher audit covering liners, jaws, or mantle wear, lubrication pressure and temperature, guards over drives and flywheels, feed arrangement and blockage clearing, and emergency stops and isolation, with a photo and a sign-off required on each point. Without a system, crusher findings live on paper and in chat. A crusher fault such as worn liners and jaws slips through. An audit then means rebuilding crusher evidence from folders.
Crusher Audit App keeps one record per crusher and per site, with photo evidence and a named sign-off. Each crusher finding is tracked to verified closure. Fixed plant maintenance teams see crusher completion and overdue actions across the mining portfolio. Every crusher record proves what was checked, when, and by whom.
What to Include in a Crusher Audit App?
A comprehensive crusher audit covers the key areas that affect operations and compliance. Audit crusher operations with weighted scoring, photo evidence, and corrective action tracking. Your audit should include sections for liners, jaws, or mantle wear; lubrication pressure and temperature; and guards over drives and flywheels, evidence capture, pass/fail or scoring criteria, corrective action assignment, and sign-off, so that nothing is missed and every audit finding is traceable.
How to Use Crusher Audit App
A scored audit only helps if every auditor scores the same way. Follow these steps to run a crusher audit:
Open the crusher audit template, which carries weighted criteria and a scoring scheme.
Score each crusher against the criteria and attach photo evidence for any non-conformance.
Let the app calculate the section and overall crusher score so the site is comparable to others.
Raise a corrective action for each failed crusher criterion with an owner and due date.
Sign off the crusher audit. The scorecard and branded report generate automatically.
What Does a Crusher Audit Cover?
A crusher audit scores condition against PUWER and isolation and lock-out standards, checking liners, jaws, or mantle wear, lubrication pressure and temperature, guards over drives and flywheels, feed arrangement and blockage clearing, emergency stops and isolation, and structure, mounts, and dust control. Each crusher finding is logged with a photo, a severity, and the failing point. So the crusher audit becomes a traceable evidence pack, not an ageing spreadsheet.
What Gets Checked
Liners, jaws, or mantle wear
Lubrication pressure and temperature
Guards over drives and flywheels
Feed arrangement and blockage clearing
Emergency stops and isolation
Structure, mounts, and dust control
Common Defects It Surfaces
Worn liners and jaws
Low lube pressure and bearing heat
Missing drive guards
Blockages cleared unsafely
Excessive dust
Evidence Captured
Liner wear photo
Lube reading photo
Guard photo
Templates align to PUWER, isolation and lock-out standards.
How Crusher Audit App Scores a Crusher Audit
Step 1
Score Consistently
Weighted criteria are built into the crusher audit template.
Step 2
Evidence Every Finding
Auditors attach photo proof for each crusher non-conformance.
Step 3
Compare and Act
Scorecards rank sites and failed crusher criteria become corrective actions.
See the AI Behind Crusher Audit App
Everything your field team records during crusher audit, from photos and voice notes to sign-off, InspectWrk turns into a finished report automatically. Faster, more accurate, and without the retyping.
Take a Photo. AI Fills the Form
Your inspector takes a photo of any asset or defect. AI reads it and fills the inspection form automatically. No typing. No manual entry.
Speak. AI Writes It Down.
Inspectors speak their observations in any language. AI transcribes and fills the form in real time. Completely hands-free in the field.
Inspections Done. Report Ready.
The moment an inspection is submitted, a branded PDF, Excel, or CSV report generates automatically. No manual work. No waiting.
Connect Your Existing Tools.
InspectWrk integrates with the tools your team already uses, including Zoho, Microsoft 365, and SAP. No double entry.
Live Dashboard. Every Site. Always On.
Your operations team sees completion rates, open issues, and compliance scores across all sites in real time. No chasing updates.
Built to Handle Any Challenge
From data collection to compliance: see how teams use InspectWrk for every use case.
What Crusher Teams Fix When Audits Are Scored the Same Way Everywhere
Crusher work breaks down the moment evidence leaves the form. These are the problems Crusher Audit App is built to remove, and what the team gets back when it does.
Every auditor scores the crusher audit differently, so sites cannot be compared
One auditor is strict, another is lenient, and a third skips sections. The crusher audit scores come back, but leadership cannot tell whether a low score means a weak site or a tough auditor.
Problem
Crusher scoring depends on which auditor showed up
Crusher sections get skipped with no record
Crusher scores are not comparable across sites
Solution
Weighted crusher criteria baked into the audit template
Mandatory crusher sections, so nothing is skipped
Comparable crusher scores that roll up across the estate
The same crusher defect comes back every cycle
Worn liners and jaws, low lube pressure and bearing heat, missing drive guards, blockages cleared unsafely on the crusher are fixed, then reappear weeks later. Each crusher defect is treated as fresh because nobody sees it is the third time this quarter. The crusher root cause is never addressed.
You find out about a crusher problem from a complaint
There is no live view of crusher status across sites. The first sign that something failed on the crusher is a client call or an incident, by which point the problem is already public.
Problem
No live view of crusher status across sites
Crusher problems surface as complaints, not as data
Crusher risk is invisible until it becomes an incident
Solution
Live multi-site dashboard of crusher completion and open issues
Crusher risk scoring flags sites trending to failure
Configurable dashboards filter crusher results by site and date
Frequently Asked Questions
What does Crusher Audit App check on a crusher audit?
Crusher Audit App runs a scored crusher audit against PUWER and isolation and lock-out standards, checking liners, jaws, or mantle wear, lubrication pressure and temperature, guards over drives and flywheels, feed arrangement and blockage clearing, and emergency stops and isolation. Each finding is logged with a photo, a severity, and the point it fails, then routed to an owner with a deadline. It stays open until a reviewer verifies the fix, so the audit becomes a traceable evidence pack for fixed plant maintenance teams rather than an ageing spreadsheet. Because scoring is built into the template, two sites assessed by two people produce numbers you can compare fairly.
Which crusher defects matter most, and what happens if they are missed?
The audit targets the crusher failures that matter most: worn liners and jaws, low lube pressure and bearing heat, missing drive guards, and blockages cleared unsafely. Left unchecked, a fault such as worn liners and jaws can mean downtime, a safety incident, or a failed audit, so every finding becomes an owned task with a deadline. It stays open until photo proof of the repair is reviewed, and repeat problems are flagged so fixed plant maintenance teams fix the cause rather than the symptom. Prioritising by severity means the most serious issues are handled first, not whichever was reported loudest.
Which standards does Crusher Audit App support for crusher work?
Crusher Audit App keeps crusher checks aligned to PUWER and isolation and lock-out standards. The photos and readings each standard expects are required fields, so an incomplete check cannot be closed and a gap is caught before an assessor finds it. When a review is due, fixed plant maintenance teams pull the records for the site in scope with one search instead of rebuilding them from folders. Retention and history stay searchable, so proof remains defensible at any point, not only on the day of an audit.
Can teams run crusher checks offline and across multiple sites?
Yes. Crusher Audit App is offline-first: teams complete crusher checks on iOS or Android with no signal, capturing photos and the evidence each check requires in the field. Each record syncs automatically when the connection returns, with its timestamp intact, and the same template runs on every site. So fixed plant maintenance teams get a live view of what is complete, overdue, or failing per location, and a weak connection in a remote or low-signal area never costs a round or loses a photo.
What evidence proves a crusher audit was completed?
Every completed crusher audit carries liner wear photo, lube reading photo, and guard photo, a GPS location, a timestamp, and a named sign-off. Because the evidence is captured during the round rather than typed up afterwards, fixed plant maintenance teams can show exactly what was checked, when, and by whom. When an assessor or client asks, the record exports in seconds as a branded PDF or a searchable history, so proof never depends on someone remembering where a photo was saved or which folder holds last quarter's records.
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