Crusher Maintenance App keeps crusher maintenance on schedule across every site. Technicians run PPM rounds on each crusher, log worn liners and jaws, low lube pressure and bearing heat, missing drive guards, blockages cleared unsafely, and raise work orders that are tracked to verified closure. Managers see overdue crusher service visits and asset risk before a breakdown, not after.
Crusher Maintenance App runs planned crusher maintenance covering liners, jaws, or mantle wear, lubrication pressure and temperature, guards over drives and flywheels, feed arrangement and blockage clearing, and emergency stops and isolation, with a photo and a sign-off required on each point. Without a system, crusher findings live on paper and in chat. A crusher fault such as worn liners and jaws slips through. An audit then means rebuilding crusher evidence from folders.
Crusher Maintenance App keeps one record per crusher and per site, with photo evidence and a named sign-off. Each crusher finding is tracked to verified closure. Fixed plant maintenance teams see crusher completion and overdue actions across the mining portfolio. Every crusher record proves what was checked, when, and by whom.
What to Include in a Crusher Maintenance App?
A comprehensive crusher inspection covers the key areas that affect operations and compliance. Run crusher maintenance with scheduled tasks, liner wear records, and service history. Your inspection should include sections for liners, jaws, or mantle wear; lubrication pressure and temperature; and guards over drives and flywheels, evidence capture, pass/fail or scoring criteria, corrective action assignment, and sign-off, so that nothing is missed and every inspection finding is traceable.
How to Use Crusher Maintenance App
Preventive maintenance works when service visits actually happen on time. Follow these steps for each service visit:
Scan the crusher QR code to open its service history and the due PPM checklist.
Run the maintenance round, checking for worn liners and jaws, low lube pressure and bearing heat, missing drive guards, blockages cleared unsafely and recording readings.
Log any defect with a photo and raise a work order with an owner and due date.
Record the work done and any parts used so the asset history stays complete.
Sign off. The dashboard updates service contract and PPM due dates for the next visit.
What Does Crusher Maintenance Cover?
A crusher maintenance round covers liners, jaws, or mantle wear, lubrication pressure and temperature, guards over drives and flywheels, feed arrangement and blockage clearing, emergency stops and isolation, and structure, mounts, and dust control. Each crusher task is scheduled per asset and done on mobile with photo evidence. It is logged to the crusher service history. So crusher upkeep is provable, not assumed.
What Gets Checked
Liners, jaws, or mantle wear
Lubrication pressure and temperature
Guards over drives and flywheels
Feed arrangement and blockage clearing
Emergency stops and isolation
Structure, mounts, and dust control
Common Defects It Surfaces
Worn liners and jaws
Low lube pressure and bearing heat
Missing drive guards
Blockages cleared unsafely
Excessive dust
Evidence Captured
Liner wear photo
Lube reading photo
Guard photo
Templates align to PUWER, isolation and lock-out standards.
How Crusher Maintenance App Keeps Crusher Maintenance on Track
Step 1
Open the Asset Record
A QR scan opens the crusher history and the due PPM checklist.
Step 2
Service and Evidence
Technicians log worn liners and jaws, low lube pressure and bearing heat, missing drive guards, blockages cleared unsafely, readings, and parts with photo proof.
Step 3
Stay Ahead of Failure
Predictive alerts and service contract dates keep crusher visits planned, not reactive.
See the AI Behind Crusher Maintenance App
Everything your field team records during crusher maintenance, from photos and voice notes to sign-off, InspectWrk turns into a finished report automatically. Faster, more accurate, and without the retyping.
Take a Photo. AI Fills the Form
Your inspector takes a photo of any asset or defect. AI reads it and fills the inspection form automatically. No typing. No manual entry.
Speak. AI Writes It Down.
Inspectors speak their observations in any language. AI transcribes and fills the form in real time. Completely hands-free in the field.
Inspections Done. Report Ready.
The moment an inspection is submitted, a branded PDF, Excel, or CSV report generates automatically. No manual work. No waiting.
Connect Your Existing Tools.
InspectWrk integrates with the tools your team already uses, including Zoho, Microsoft 365, and SAP. No double entry.
Live Dashboard. Every Site. Always On.
Your operations team sees completion rates, open issues, and compliance scores across all sites in real time. No chasing updates.
Built to Handle Any Challenge
From data collection to compliance: see how teams use InspectWrk for every use case.
What Maintenance Teams Fix When Crusher PPM Moves Off the Spreadsheet
Crusher work breaks down the moment evidence leaves the form. These are the problems Crusher Maintenance App is built to remove, and what the team gets back when it does.
Crusher PPM tracked on Excel, with no proof the visit happened
The maintenance schedule lives in a spreadsheet. A visit is marked done, but whether the technician actually serviced the crusher or signed the sheet from the car park is anyone's guess.
Problem
Crusher PPM schedules tracked on a spreadsheet
Crusher visits marked done with no proof of work
Crusher service contract renewals missed until a contract has lapsed
Solution
Service visits linked to the crusher QR code
Geofenced photo evidence on every crusher visit
Crusher service contract and PPM due dates surfaced before they slip
The same crusher defect comes back every cycle
Worn liners and jaws, low lube pressure and bearing heat, missing drive guards, blockages cleared unsafely on the crusher are fixed, then reappear weeks later. Each crusher defect is treated as fresh because nobody sees it is the third time this quarter. The crusher root cause is never addressed.
You find out about a crusher problem from a complaint
There is no live view of crusher status across sites. The first sign that something failed on the crusher is a client call or an incident, by which point the problem is already public.
Problem
No live view of crusher status across sites
Crusher problems surface as complaints, not as data
Crusher risk is invisible until it becomes an incident
Solution
Live multi-site dashboard of crusher completion and open issues
Crusher risk scoring flags sites trending to failure
Configurable dashboards filter crusher results by site and date
Frequently Asked Questions
What does Crusher Maintenance App check on crusher maintenance?
Crusher Maintenance App runs planned crusher maintenance covering liners, jaws, or mantle wear, lubrication pressure and temperature, guards over drives and flywheels, feed arrangement and blockage clearing, and emergency stops and isolation. Each task is scheduled per asset and completed on mobile with photo evidence, then logged to the service history, so fixed plant maintenance teams can prove upkeep happened on time. Catching worn liners and jaws on a planned visit avoids a reactive breakdown later. Due dates and overdue tasks surface on the dashboard before a service quietly lapses, which is the common and expensive gap when schedules live in a spreadsheet.
Which crusher defects matter most, and what happens if they are missed?
The maintenance targets the crusher failures that matter most: worn liners and jaws, low lube pressure and bearing heat, missing drive guards, and blockages cleared unsafely. Left unchecked, a fault such as worn liners and jaws can mean downtime, a safety incident, or a failed audit, so every finding becomes an owned task with a deadline. It stays open until photo proof of the repair is reviewed, and repeat problems are flagged so fixed plant maintenance teams fix the cause rather than the symptom. Prioritising by severity means the most serious issues are handled first, not whichever was reported loudest.
Which standards does Crusher Maintenance App support for crusher work?
Crusher Maintenance App keeps crusher checks aligned to PUWER and isolation and lock-out standards. The photos and readings each standard expects are required fields, so an incomplete check cannot be closed and a gap is caught before an assessor finds it. When a review is due, fixed plant maintenance teams pull the records for the site in scope with one search instead of rebuilding them from folders. Retention and history stay searchable, so proof remains defensible at any point, not only on the day of an audit.
Can teams run crusher checks offline and across multiple sites?
Yes. Crusher Maintenance App is offline-first: teams complete crusher checks on iOS or Android with no signal, capturing photos and the evidence each check requires in the field. Each record syncs automatically when the connection returns, with its timestamp intact, and the same template runs on every site. So fixed plant maintenance teams get a live view of what is complete, overdue, or failing per location, and a weak connection in a remote or low-signal area never costs a round or loses a photo.
What evidence proves crusher maintenance was completed?
Every completed crusher maintenance carries liner wear photo, lube reading photo, and guard photo, a GPS location, a timestamp, and a named sign-off. Because the evidence is captured during the round rather than typed up afterwards, fixed plant maintenance teams can show exactly what was checked, when, and by whom. When an assessor or client asks, the record exports in seconds as a branded PDF or a searchable history, so proof never depends on someone remembering where a photo was saved or which folder holds last quarter's records.
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