Crusher Compliance App

Crusher Compliance App gives crusher compliance a defensible audit trail. Every check is timestamped, photo-backed, and aligned to PUWER and isolation and lock-out standards, so an auditor sees proof in seconds instead of days. Managers see live crusher compliance status and upcoming statutory due dates across every site.

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Crusher Compliance App mobile inspection app showing offline forms and photo evidence

What is Crusher Compliance App?

Crusher Compliance App evidences crusher compliance check covering liners, jaws, or mantle wear, lubrication pressure and temperature, guards over drives and flywheels, feed arrangement and blockage clearing, and emergency stops and isolation, with a photo and a sign-off required on each point. Without a system, crusher findings live on paper and in chat. A crusher fault such as worn liners and jaws slips through. An audit then means rebuilding crusher evidence from folders.

Crusher Compliance App keeps one record per crusher and per site, with photo evidence and a named sign-off. Each crusher finding is tracked to verified closure. Fixed plant maintenance teams see crusher completion and overdue actions across the mining portfolio. Every crusher record proves what was checked, when, and by whom.

What to Include in a Crusher Compliance App?

A comprehensive crusher inspection covers the key areas that affect operations and compliance. Track crusher compliance with statutory guarding and isolation checks plus audit-ready records. Your inspection should include sections for liners, jaws, or mantle wear; lubrication pressure and temperature; and guards over drives and flywheels, evidence capture, pass/fail or scoring criteria, corrective action assignment, and sign-off, so that nothing is missed and every inspection finding is traceable.

How to Use Crusher Compliance App

Compliance evidence is only useful if it is complete and retrievable. Follow these steps for each compliance check:

  1. Open the crusher compliance template, mapped to PUWER and isolation and lock-out standards.
  2. Check each requirement against the crusher and capture photo evidence as proof.
  3. Record the date, location, and inspector identity on every submission.
  4. Raise a corrective action for any gap and track it to verified closure.
  5. Sign off. The record is stored and exportable as an audit-ready PDF.

What Does a Crusher Compliance Check Cover?

Crusher compliance evidences the required checks on liners, jaws, or mantle wear, lubrication pressure and temperature, guards over drives and flywheels, feed arrangement and blockage clearing, emergency stops and isolation, and structure, mounts, and dust control. The photos and readings each crusher rule expects are mandatory fields. Crusher renewals are flagged before they lapse. So crusher compliance stays a documented fact, not an assurance.

What Gets Checked

  • Liners, jaws, or mantle wear
  • Lubrication pressure and temperature
  • Guards over drives and flywheels
  • Feed arrangement and blockage clearing
  • Emergency stops and isolation
  • Structure, mounts, and dust control

Common Defects It Surfaces

  • Worn liners and jaws
  • Low lube pressure and bearing heat
  • Missing drive guards
  • Blockages cleared unsafely
  • Excessive dust

Evidence Captured

  • Liner wear photo
  • Lube reading photo
  • Guard photo

Templates align to PUWER, isolation and lock-out standards.

How Crusher Compliance App Builds Your Crusher Audit Trail

Step 1
InspectWrk workflow step: Map to the Standard

Map to the Standard

The crusher template is aligned to PUWER and isolation and lock-out standards.

Step 2
InspectWrk workflow step: Capture Proof

Capture Proof

Every crusher check carries photo evidence, a timestamp, and identity.

Step 3
InspectWrk workflow step: Produce It On Demand

Produce It On Demand

Audit-ready crusher PDFs export in seconds when an auditor asks.

See the AI Behind Crusher Compliance App

Everything your field team records during crusher compliance, from photos and voice notes to sign-off, InspectWrk turns into a finished report automatically. Faster, more accurate, and without the retyping.

Take a Photo. AI Fills the Form illustration

Take a Photo. AI Fills the Form

Your inspector takes a photo of any asset or defect. AI reads it and fills the inspection form automatically. No typing. No manual entry.

Speak. AI Writes It Down illustration

Speak. AI Writes It Down.

Inspectors speak their observations in any language. AI transcribes and fills the form in real time. Completely hands-free in the field.

Inspections Done. Report Ready illustration

Inspections Done. Report Ready.

The moment an inspection is submitted, a branded PDF, Excel, or CSV report generates automatically. No manual work. No waiting.

Connect Your Existing Tools illustration

Connect Your Existing Tools.

InspectWrk integrates with the tools your team already uses, including Zoho, Microsoft 365, and SAP. No double entry.

Live Dashboard. Every Site. Always On illustration

Live Dashboard. Every Site. Always On.

Your operations team sees completion rates, open issues, and compliance scores across all sites in real time. No chasing updates.

What Crusher Teams Fix When Compliance Evidence Lives in One Place

Crusher work breaks down the moment evidence leaves the form. These are the problems Crusher Compliance App is built to remove, and what the team gets back when it does.

Crusher Compliance App: When an auditor asks for crusher records, the team scrambles

When an auditor asks for crusher records, the team scrambles

An auditor visits and asks for proof of the last six crusher checks. The records are spread across phones, drives, and a filing cabinet. Compliance is a feeling, not a fact.

Problem

  • Crusher evidence scattered across phones and drives
  • No quick way to prove a crusher check was done
  • Crusher statutory due dates discovered after they pass

Solution

  • One structured record per check, mapped to PUWER and isolation and lock-out standards
  • Audit-ready crusher PDF export in seconds, not days
  • Crusher due dates and overdue checks flagged in advance
Crusher Compliance App: The same crusher defect comes back every cycle

The same crusher defect comes back every cycle

Worn liners and jaws, low lube pressure and bearing heat, missing drive guards, blockages cleared unsafely on the crusher are fixed, then reappear weeks later. Each crusher defect is treated as fresh because nobody sees it is the third time this quarter. The crusher root cause is never addressed.

Problem

  • Repeat crusher defects treated as new every time
  • No history tying findings to the same crusher
  • Budget spent re-fixing the same crusher problem

Solution

  • Full defect history per crusher
  • Recurring issue detection flags repeat crusher problems
  • Root-cause crusher work prioritised by evidence
Crusher Compliance App: You find out about a crusher problem from a complaint

You find out about a crusher problem from a complaint

There is no live view of crusher status across sites. The first sign that something failed on the crusher is a client call or an incident, by which point the problem is already public.

Problem

  • No live view of crusher status across sites
  • Crusher problems surface as complaints, not as data
  • Crusher risk is invisible until it becomes an incident

Solution

  • Live multi-site dashboard of crusher completion and open issues
  • Crusher risk scoring flags sites trending to failure
  • Configurable dashboards filter crusher results by site and date

Frequently Asked Questions

What does Crusher Compliance App cover in a crusher compliance check?

Crusher Compliance App keeps crusher compliance current by evidencing liners, jaws, or mantle wear, lubrication pressure and temperature, guards over drives and flywheels, feed arrangement and blockage clearing, and emergency stops and isolation. The photos and readings each rule expects are mandatory fields, so an incomplete check cannot be closed and a gap is caught before an assessor finds it. Renewals and statutory due dates are flagged before they lapse. If a check fails, the template opens its follow-up questions and requires photo evidence, so every gap is documented on the spot rather than reconstructed later from memory.

Which crusher defects matter most, and what happens if they are missed?

The compliance check targets the crusher failures that matter most: worn liners and jaws, low lube pressure and bearing heat, missing drive guards, and blockages cleared unsafely. Left unchecked, a fault such as worn liners and jaws can mean downtime, a safety incident, or a failed audit, so every finding becomes an owned task with a deadline. It stays open until photo proof of the repair is reviewed, and repeat problems are flagged so fixed plant maintenance teams fix the cause rather than the symptom. Prioritising by severity means the most serious issues are handled first, not whichever was reported loudest.

Which standards does Crusher Compliance App support for crusher work?

Crusher Compliance App keeps crusher checks aligned to PUWER and isolation and lock-out standards. The photos and readings each standard expects are required fields, so an incomplete check cannot be closed and a gap is caught before an assessor finds it. When a review is due, fixed plant maintenance teams pull the records for the site in scope with one search instead of rebuilding them from folders. Retention and history stay searchable, so proof remains defensible at any point, not only on the day of an audit.

Can teams run crusher checks offline and across multiple sites?

Yes. Crusher Compliance App is offline-first: teams complete crusher checks on iOS or Android with no signal, capturing photos and the evidence each check requires in the field. Each record syncs automatically when the connection returns, with its timestamp intact, and the same template runs on every site. So fixed plant maintenance teams get a live view of what is complete, overdue, or failing per location, and a weak connection in a remote or low-signal area never costs a round or loses a photo.

What evidence proves a crusher compliance check was completed?

Every completed crusher compliance check carries liner wear photo, lube reading photo, and guard photo, a GPS location, a timestamp, and a named sign-off. Because the evidence is captured during the round rather than typed up afterwards, fixed plant maintenance teams can show exactly what was checked, when, and by whom. When an assessor or client asks, the record exports in seconds as a branded PDF or a searchable history, so proof never depends on someone remembering where a photo was saved or which folder holds last quarter's records.

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