Crusher Inspection App runs structured crusher inspections across every site. Inspectors complete forms on a phone or tablet, capture photo and voice evidence on each crusher, and raise corrective actions the moment something fails. Managers see crusher compliance status, open issues, and performance across every site in real time.
Crusher Inspection App runs a structured crusher inspection covering liners, jaws, or mantle wear, lubrication pressure and temperature, guards over drives and flywheels, feed arrangement and blockage clearing, and emergency stops and isolation, with a photo and a sign-off required on each point. Without a system, crusher findings live on paper and in chat. A crusher fault such as worn liners and jaws slips through. An audit then means rebuilding crusher evidence from folders.
Crusher Inspection App keeps one record per crusher and per site, with photo evidence and a named sign-off. Each crusher finding is tracked to verified closure. Fixed plant maintenance teams see crusher completion and overdue actions across the mining portfolio. Every crusher record proves what was checked, when, and by whom.
What to Include in a Crusher Inspection App?
A comprehensive crusher inspection covers the key areas that affect operations and compliance. Inspect crushers with structured jaw, liner, and bearing checks plus defect logging. Your inspection should include sections for liners, jaws, or mantle wear; lubrication pressure and temperature; and guards over drives and flywheels, evidence capture, pass/fail or scoring criteria, corrective action assignment, and sign-off, so that nothing is missed and every inspection finding is traceable.
How to Use Crusher Inspection App
A consistent routine keeps crusher inspections reliable across every site. Follow these steps to run an effective inspection:
Open the assigned crusher template on a phone or tablet and confirm the site, crusher, date, and inspector.
Work through each section, marking items pass or fail and recording the condition of the crusher.
Attach a photo or voice note for any finding, especially worn liners and jaws, low lube pressure and bearing heat, missing drive guards, blockages cleared unsafely.
For every failed crusher item, raise a corrective action with an owner, severity, and due date.
Sign off the crusher form. The crusher report generates automatically and syncs to the multi-site dashboard.
What Does a Crusher Inspection Cover?
A crusher inspection covers liners, jaws, or mantle wear, lubrication pressure and temperature, guards over drives and flywheels, feed arrangement and blockage clearing, emergency stops and isolation, and structure, mounts, and dust control. Fixed plant maintenance teams capture a photo and a reading on each crusher point. They work offline where signal is poor, then sign the crusher round off. So every crusher record proves what was checked, when, and by whom.
What Gets Checked
Liners, jaws, or mantle wear
Lubrication pressure and temperature
Guards over drives and flywheels
Feed arrangement and blockage clearing
Emergency stops and isolation
Structure, mounts, and dust control
Common Defects It Surfaces
Worn liners and jaws
Low lube pressure and bearing heat
Missing drive guards
Blockages cleared unsafely
Excessive dust
Evidence Captured
Liner wear photo
Lube reading photo
Guard photo
Templates align to PUWER, isolation and lock-out standards.
How Crusher Inspection App Runs a Crusher Inspection
Step 1
Define and Deploy
Build the crusher template with objective pass-fail criteria and schedule it to mobile teams.
Step 2
Capture and Verify
Inspectors run the inspection with photo evidence on each finding, such as worn liners and jaws, low lube pressure and bearing heat, missing drive guards, blockages cleared unsafely, and failed items raise corrective actions.
Step 3
Report and Improve
Dashboards built on verified crusher data reveal recurring patterns on the crusher across every site.
See the AI Behind Crusher Inspection App
Everything your field team records during crusher inspection, from photos and voice notes to sign-off, InspectWrk turns into a finished report automatically. Faster, more accurate, and without the retyping.
Take a Photo. AI Fills the Form
Your inspector takes a photo of any asset or defect. AI reads it and fills the inspection form automatically. No typing. No manual entry.
Speak. AI Writes It Down.
Inspectors speak their observations in any language. AI transcribes and fills the form in real time. Completely hands-free in the field.
Inspections Done. Report Ready.
The moment an inspection is submitted, a branded PDF, Excel, or CSV report generates automatically. No manual work. No waiting.
Connect Your Existing Tools.
InspectWrk integrates with the tools your team already uses, including Zoho, Microsoft 365, and SAP. No double entry.
Live Dashboard. Every Site. Always On.
Your operations team sees completion rates, open issues, and compliance scores across all sites in real time. No chasing updates.
Built to Handle Any Challenge
From data collection to compliance: see how teams use InspectWrk for every use case.
What Crusher Teams Fix When Inspections Move Off Paper
Crusher work breaks down the moment evidence leaves the form. These are the problems Crusher Inspection App is built to remove, and what the team gets back when it does.
Crusher checks signed off on paper with no proof the crusher was actually checked
A crusher inspection is ticked off on a paper form. Weeks later someone asks whether the crusher was actually checked, and whether worn liners and jaws, low lube pressure and bearing heat, missing drive guards, blockages cleared unsafely were looked at. Nobody can say for certain the crusher passed.
Problem
Crusher checks recorded on paper with no evidence attached
No way to confirm worn liners and jaws, low lube pressure and bearing heat, missing drive guards, blockages cleared unsafely were actually inspected
Crusher findings re-keyed into a spreadsheet, with errors and delay
Solution
One digital crusher form with required fields and validation
Photo, GPS, and timestamp on every crusher check
Crusher findings sync to the dashboard, no re-keying
The same crusher defect comes back every cycle
Worn liners and jaws, low lube pressure and bearing heat, missing drive guards, blockages cleared unsafely on the crusher are fixed, then reappear weeks later. Each crusher defect is treated as fresh because nobody sees it is the third time this quarter. The crusher root cause is never addressed.
You find out about a crusher problem from a complaint
There is no live view of crusher status across sites. The first sign that something failed on the crusher is a client call or an incident, by which point the problem is already public.
Problem
No live view of crusher status across sites
Crusher problems surface as complaints, not as data
Crusher risk is invisible until it becomes an incident
Solution
Live multi-site dashboard of crusher completion and open issues
Crusher risk scoring flags sites trending to failure
Configurable dashboards filter crusher results by site and date
Frequently Asked Questions
What does Crusher Inspection App check on a crusher inspection?
Crusher Inspection App runs a structured crusher inspection covering liners, jaws, or mantle wear, lubrication pressure and temperature, guards over drives and flywheels, feed arrangement and blockage clearing, and emergency stops and isolation. Each point is captured on mobile with a photo and a reading, and a named inspector signs the round off before it can close. The same template runs on every site, so fixed plant maintenance teams work to one standard rather than a version that drifts between locations. Every record proves what was checked, when, and by whom, so the evidence is ready long before an assessor asks for it.
Which crusher defects matter most, and what happens if they are missed?
The inspection targets the crusher failures that matter most: worn liners and jaws, low lube pressure and bearing heat, missing drive guards, and blockages cleared unsafely. Left unchecked, a fault such as worn liners and jaws can mean downtime, a safety incident, or a failed audit, so every finding becomes an owned task with a deadline. It stays open until photo proof of the repair is reviewed, and repeat problems are flagged so fixed plant maintenance teams fix the cause rather than the symptom. Prioritising by severity means the most serious issues are handled first, not whichever was reported loudest.
Which standards does Crusher Inspection App support for crusher work?
Crusher Inspection App keeps crusher checks aligned to PUWER and isolation and lock-out standards. The photos and readings each standard expects are required fields, so an incomplete check cannot be closed and a gap is caught before an assessor finds it. When a review is due, fixed plant maintenance teams pull the records for the site in scope with one search instead of rebuilding them from folders. Retention and history stay searchable, so proof remains defensible at any point, not only on the day of an audit.
Can teams run crusher checks offline and across multiple sites?
Yes. Crusher Inspection App is offline-first: teams complete crusher checks on iOS or Android with no signal, capturing photos and the evidence each check requires in the field. Each record syncs automatically when the connection returns, with its timestamp intact, and the same template runs on every site. So fixed plant maintenance teams get a live view of what is complete, overdue, or failing per location, and a weak connection in a remote or low-signal area never costs a round or loses a photo.
What evidence proves a crusher inspection was completed?
Every completed crusher inspection carries liner wear photo, lube reading photo, and guard photo, a GPS location, a timestamp, and a named sign-off. Because the evidence is captured during the round rather than typed up afterwards, fixed plant maintenance teams can show exactly what was checked, when, and by whom. When an assessor or client asks, the record exports in seconds as a branded PDF or a searchable history, so proof never depends on someone remembering where a photo was saved or which folder holds last quarter's records.
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